In many industries, it is not always possible to use standard and ready-made parts. Sometimes a part must be produced exactly according to a drawing, an existing sample or the need of a particular machine. In such a situation, customized turning and pressing services become especially important. These services help various industries to produce the parts they need with the dimensions, shape and technical specifications suitable for their application.
Azin Sanat workshop operates in Mashhad by providing turning, molding and pressing services for projects that require the manufacture of custom metal and industrial parts. In this article, we will learn about the use of these services, the difference between turning and pressing, the factors affecting the price, and the important points of choosing a suitable workshop.
What is custom turning?
Turning is one of the most important methods of metal machining, which is used to produce parts with specific shapes and dimensions. In this process, the part is placed on the lathe and parts are removed using special tools to reach the desired shape.
In custom machining, the goal is to produce a part according to the customer's needs. The customer can provide a technical drawing, a sample of the desired part or dimensions, and the workshop determines the manufacturing process based on this information.
Parts like:
- Shaft
- Bush
- Axis
- Pin
- Flange
- Threaded parts
- Cylindrical parts
- Machine spare parts
They are among the parts that can be produced or modified by different turning methods.
The importance of turning services for industries
Industrial machinery consists of a large number of parts, and the failure of a small part can sometimes stop a machine or even a part of the production line. In such a situation, access to custom turning services can be very useful for making replacement parts.
Also, it may be an old device and its spare parts are no longer available in the market. In this situation, making the part based on the existing sample can be a suitable solution for repairing the device.
One of the important advantages of customized turning and pressing services is the possibility of producing parts that cannot be found ready-made in the market.
What is custom printing?
Pressing is one of the common methods of forming and producing metal parts. In this process, the metal sheet or piece is cut or shaped under the pressure of the press machine and using a suitable tool or mold.
Preskari can be used for various operations including:
- Metal cutting
- Drilling
- Bending
- Forming
- Creating special shapes in sheet
be used.
In orders of customized machining, the shape of the part, the thickness of the sheet, the metal material, the number of production and the type of operation required must be specified before starting the work.
The difference between turning and pressing
Both turning and pressing are used in manufacturing industrial parts, but their process is different.
In turning, the raw material is usually transformed into the desired dimensions and shape by removing the shavings. This method is very useful for parts such as shafts, axles, and bushings.
In pressing, mechanical or hydraulic power is used to cut or shape metal parts. This method is especially suitable for producing sheet parts and parts that need to be shaped.
Choosing the right method depends on factors such as material, shape, dimensions, number and required accuracy of the part.
Application of turning and pressing in different industries
1. Machine building industry
Industrial machines need different parts such as shafts, axles, bushings, pins and connecting parts. Many of these parts must be produced based on the specific design of the device.
Custom turning and pressing services can be used to make or repair machine parts.
2. Automotive and component manufacturing industries
In the automobile industry, various metal parts are used. Some of these parts are produced precisely and according to specific standards.
Turning can be used to produce mechanical parts and pressing to make some sheet parts.
3. Agricultural industries
Agricultural machines also wear out over time and some of their parts may need to be replaced.
If the part in question is not available in the market, custom making it based on a sample or map can be a suitable option.
4. Factories and production units
Manufacturing units usually have a maintenance department. These departments need different parts to repair the machines.
In such a situation, custom machining can be used to produce spare parts.
5. Metal industry
In the metal industry, the production of various parts and assemblies requires the use of various machining and shaping methods. Pressing and turning can be used in different parts of the production process.
Making custom parts based on the plan
One of the most important features of customized industrial services is the possibility of producing parts based on technical drawings.
If the customer has the plan of the piece, information such as:
- Length and diameter
- Thickness
- Thread type
- Part material
- Tolerances
- Place of holes
- Final form
Can be used to check the order.
Providing a detailed map makes the workshop have a better understanding of the part and plan the production process according to its specifications.
Making parts based on samples
Technical drawing is not always available to make the part. In many repair projects, only one old or damaged part is available to the customer.
In this situation, the piece sample can be used to check the dimensions and overall shape. After the review, the appropriate process for making the new part is determined.
This capability is very important for repairing old machines whose spare parts are hard to find.
The role of molding in printing
In many pressing projects, the template plays an essential role. The mold should be designed and made according to the shape of the part and the type of operation.
If the mold is not accurate enough, the produced parts may not match the desired dimensions.
For this reason, the relationship between molding and pressing is very important. Providing these services at the same time can simplify the project implementation process for the client.
Factors affecting the price of turning
The price of turning services is not the same for all parts and various factors affect it.
Sex piece
The type of metal, its hardness and characteristics can affect the speed and method of machining.
Complexity of the piece
Simple parts usually have a different manufacturing process than complex parts. The more operations required, the more construction time can increase.
Number of pieces
The cost of making a sample is different from the production of a large number of pieces. In high circulation orders, production planning becomes more important.
Required accuracy
Parts that require high dimensional accuracy may require more machining and control operations.
delivery time
The time needed to make the piece also depends on the complexity of the order, the number and the working capacity of the workshop.
Factors affecting the price of pressing
In custom printing, various factors play a role in determining the cost.
The most important factors are:
- sheet material
- sheet thickness
- piece dimensions
- required quantity
- type of pressing operation
- complexity of the piece shape
- need for a special mold
- number of production steps
Therefore, to get a more accurate estimate, it is better to provide the technical specifications of the order to the workshop.
Why is it important to choose the right workshop?
Choosing a workshop based solely on low price is not always the best decision. The quality of construction, experience, equipment and the ability to execute orders are also very important.
A suitable workshop should be able to check the specifications of the part before starting the project and coordinate with the customer about the production method, suitable material and other technical details.
In industrial orders, the smallest error in the dimensions of a part can cause problems during assembly or use. For this reason, accuracy in order execution is very important.
Azin Sanat workshop in Mashhad
Azin Sanat workshop in Mashhad operates in the field of turning, molding and pressing services and can be considered for various industrial, production and repair projects.
If you need a custom part for your machine or industrial complex, you can provide the part specification, drawing or sample to the workshop for review.
Services of Azin Sanat workshop can be suitable for collections that are looking for:
- Turning of industrial parts
- Manufacturing custom parts
- Metal processing
- Moulding
- Manufacturing of spare parts
- Services related to industrial repairs
are.
Advantages of ordering from Azin Sanat workshop
Choosing a specialized collection for project implementation can have advantages. Including:
Review of project needs: Before starting the work, the specifications of the order are checked.
Possibility of making custom parts: Parts that do not have ready-made samples in the market can be checked based on drawings or samples.
Providing a variety of services: Turning, molding and pressing in one set can make project implementation easier.
Suitable for industrial projects: Turning and pressing services can be used for production, repair and industrial units.
What information should we provide when ordering turning?
In order to make the order review process faster and more accurate, it is better for the customer to have the following information ready:
- Part map if available
- Part sample if there is no map
- Desired material
- Number of parts
- Important dimensions
- Part use
- Required accuracy level
- Approximate time required for delivery
The more complete the technical information, the easier it will be to check the order.
What information is required when placing an order?
It is better to provide the following specifications for the printing order:
- Type of metal
- Sheet thickness
- Part dimensions
- Final shape
- Required quantity
- Operation type
- Presence or absence of mold
- Part drawing or sample
This information helps the workshop determine the appropriate process for project implementation.
Custom turning and pressing for small and large projects
Customized services are not only for large factories. Industrial repair shops, manufacturing workshops, machinery manufacturers and even small units may also need to manufacture one or more special parts.
Sometimes a small part can play an important role in the performance of a device. Therefore, the possibility of making parts in different sizes and quantities is one of the important features of custom turning services.
summary
Custom turning and pressing services for various industries is a practical solution for producing exclusive parts, repairing machinery and providing parts that are difficult or impossible to prepare ready-made samples.
Turning is mostly used for producing and modifying mechanical parts and pressing is used for cutting, bending and shaping of metal parts. In projects related to pressing, molding can play an important role in the quality and accuracy of the final parts.
If you are looking for a set to implement turning, pressing and molding projects in Mashhad, Azin Sanat workshop can be one of the options to consider. Providing the plan, sample of the part and technical specifications of the project is the best starting point to check the order and choose the right production method.